Chii chinonzi Vacuum Casting / Urethane Casting?
Polyurethane vacuum casting inzira yekugadzira emhando yepamusoro prototypes kana yakaderera mavhoriyamu ezvikamu akaumbwa kubva zvakachipa silicone molds.Makopi akagadzirwa nenzira iyi anoratidza hukuru hwepamusoro uye kuvimbika kune yekutanga pateni.
Huachen Precision inopa yakakwana turnkey mhinduro yekugadzira master mapatani uye anokanda makopi anoenderana neCAD magadzirirwo ako.
Isu hatisi chete kugadzira mhando dzemhando yepamusoro asi isu tinopawo mutsara uzere wekupedzisa masevhisi anosanganisira kupenda, sanding, pad kudhinda nezvimwe.Isu tichakubatsira iwe kugadzira zvikamu zveshowroom mhando yekuratidzira modhi, einjiniya bvunzo samples, mishandirapamwe yekuunganidza mari nezvimwe.
Zvakanakira Vacuum Casting
Yakanaka kune Yakaderera Mavhoriyamu
Vacuum Casting ndiyo yakanakisa sarudzo yekugadzira yakaderera-vhoriyamu huwandu hwechikamu chako mukati me1 kusvika zana zvidimbu.Iyo avhareji silicone mold ichaita zvakatenderedza 12-20 zvikamu, zvinoenderanazvinhu uye kuoma kwejometri, uye zvikamu zvakakandwa zvakanyatsorongeka uye zvinodzokororwa zvakanyanya.
Rapid Turnaround
Maturusi eSoft Silicone mold anogona kugadzirwa nekukurumidza semaawa makumi mana nemasere.Zvichienderana nehukuru hwechikamu, kuoma uye vhoriyamu, Chekutanga Chikamu Polyurethane vacuum casting inogona kugadzira zvikamu zvako, kupedza, ngarava, uye kuendesa nekukurumidza semazuva manomwe.
Self-Colour Zvikamu
Vacuum casting inokwanisa kugadzira zvikamu zvemhando yepamusoro zvine ruzivo rwakanyanya.Iyo yakanakisa ruvara uye cosmetic kupera inogoneka pasina post-kugadzirisa.
Durablility uye Simba
Vacuum Casting zvikamu zvine simba zvakanyanya kupfuura avo akadhindwa e3D.Zvakare, nekuti zvikamu zvakakandwa zveurethane zvinogadzirwa kubva kumapurasitiki akaomarara uye anochinjika ekugadzirwa-giredhi, ane akaenzana, kana asiri mamwe simba, ane chekuita neJekiseni akaumbwa zvikamu.
Low Upfront Investment
Silicone molds inodhura zvakanyanya uye inokurumidza kugadzira pane chishandiso chinoshandiswa kuumba jekiseni, zvichikonzera mutengo wakaderera wekugadzira uye mutengo-pa-chikamu.Yakanakiraengineering modhi, samples, uye nekukurumidza prototypes kugadzirwa.
Zvinhu Zvakasiyana-siyana
Mhando dzakawanda dzepolyurethane resin dziripo pakukandira, kusanganisira rabha, silicone uye overmolding.
Vacuum Casting Maitiro
Pane matanho matatu ekugadzira polyurethane vacuum cast zvikamu: kugadzira iyo master pateni, kugadzira mold uye kukanda zvikamu..
Danho 1. Master Pateni
Mapeteni ndeye 3D yakasimba yeCAD magadzirirwo ako.Iwo anowanzo kugadzirwa neCNC machining kana ne 3D epurasitiki kudhinda seSLA/SLS.Unogona kupa mapatani ako pachako kana isu tinogona kukuitira iwo.Mapeteni anoda kukwanisa kushingirira kupisa kusvika ku40°C.
Danho 2. Kuita Molds
Kukanda molds kunogadzirwa kubva kumvura silicone.Iyi silicone inodururwa yakatenderedza master pateni mukati mebhokisi rekukanda, uye yobva yatenderwa kurapwa muchoto kwemaawa gumi nematanhatu.Kana yaomeswa, mold inochekwa yakavhurika uye tenzi anobviswa, achisiya kuseri kwegomba risina chinhu mune chaiyo yakaipa chimiro chepakutanga.
Nhanho 3. Kukanda Makopi
Sarudzo yako yekukanda resin ikozvino inogona kudururwa mugomba risina chinhu kuti ugadzire kopi chaiyo yepakutanga.Zvinotokwanisika kupfutidza nezvinhu zviviri kana kupfuura.Silicone molds anowanzo akanaka kune makumi maviri kana zvakadaro makopi emhando yepamusoro.
Vacuum Casting Materials
Mazana ekukanda mapolymers anowanikwa mune zvekutengesa kubereka chero kuomarara kusingafungidzirwe uye kuumbwa kwepasi.Zvinogonekawo kugadzira zvikamu zvakazara opaque, translucent kana kunyatsojeka zvichienderana nekushandisa kwako.Ona rumwe ruzivo nezvezvinhu zviripo sepazasi:
Vacuum Casting Material Inosanganisira(Yakafanana PU)
Transparent PU, Yakapfava epurasitiki PU, ABS, PP, PE, Polycarbonate PU.Isu tinotenga zvinhu zvePU kubva kuHei-Cast Kambani, Axson uye BJB kambani
Vacuum Casting Polyurethanes Resins
Material | Supplier | Material Simulation | Simba Shore | Flexion(PMA) | TC Max | Chigadzirwa chemavara tsananguro | AdvantageKukanganisa | Shrinkage |
ABS TYPE | ||||||||
PU8150 | Hei-Casting | ABS | 83 shD | 1790 | 85 | Amber, White uye Black | Good Resistance | 1 |
UP4280 | Axson | ABS | 81 shD | 2200 | 93 | Rima Amber | Good Resistance | 1 |
PX100 | Axson | PS chocs | 74 shD | 1500 | 70 | Muchena/Mutema | Ideal | 1 |
POLYPRO TYPE | ||||||||
UP5690 | Axson | PP | 75-83 shD | 600-1300 | 70 | Muchena/Mutema | Good Resistance | 1 |
COLORABLE ELASTOMER | ||||||||
PU8400 | Hei-Casting | Elastomer | 20-90 shD | / | / | Milky white/Black | Bend yakanaka | 1 |
T0387 | Hei-Casting | Elastomer | 30-90 shD | / | / | Pachena | Bend yakanaka | 1 |
KUTEMIRA KWAKUKURU | ||||||||
PX527 | Hei-Casting | PC | 85 shD | 2254 | 105 | Muchena/Mutema | High TC105° | 1 |
PX223HT | Hei-Casting | PS/ABS | 80 shD | 2300 | 120 | Nhema | Yakanaka TC120° | 1 |
UL-VO | ||||||||
PU8263 | Hei-Casting | ABS | 83 shD | 1800 | 85 | Chena | 94V0 Flame Retarding | 1 |
PX330 | Axson | Yakarodha ABS | 87 shD | 3300 | 100 | Off White | V0 kusvika 25 | 1 |
ZVAKANAKA | ||||||||
PX522HT | Axson | PMMA | 87 shD | 2100 | 100 | Pachena | Coloration TG100° | 0.996 |
PX521HT | Axson | PMMA | 87 shD | 2200 | 100 | Pachena | Coloration TG100° | 0.996 |
Vacuum Casting Tolerances
Iwo akapedzwa zviyero zvevacuum cast zvikamu zvinoenderana nekurongeka kweiyo master pateni, chikamu chegeometry uye rudzi rwekukanda zvinhu zvinoshandiswa.Kazhinji shrinkage rate ye0.15% inofanirwa kutarisirwa.
Kupedza
Sezvakagadzirwa
Vacuum casted parts inocheneswa post-casting uye inosiiwa seyakagadzirwa.Sezvo zvikamu zve polyurethane zvine mwero wepamusoro wekutsvedzerera uye chitarisiko chekuzora, kupedzisa kwakajairwa mune chero ruvara rwakasarudzwa kunowanzo inyaya yezvikamu zvakakandwa.
Custom
Ruzhinji rwekupedzisa kwetsika kunowanikwawo kubva pakutumira mameseji uye kuisa kuisirwa semashure-kugadzirisa sarudzo dzezvikamu zvako zvakakandwa.
Iyo inonyanya kupedzwa kwepamusoro ndeye:
· Kupenya kwakatsetseka kupera
· Smooth Matte kupera
· Kupera kwakashata
· Yakakwenenzverwa simbi kupera
· Yakagadzirwa kupera
Spray Painting
Castings anogona kupendwa neanoverengeka emota-giredhi pendi kuti inake uye kusimudzira yayo yepanyama zvizoro.Pendi inogona kunge yakanyoroveswa pendi kana kuti upfu-kunamira, yakapfapfaidzwa kana kubikwa.
Silk Screen
Sirika yekuongorora inzira yekudhinda inowanikwa kune yako vacuum casted zvikamu.Zvinosanganisira kushandiswa kwemesh kuendesa inki yelogos, zvinyorwa, kana magiraidhi kunzvimbo yepamusoro yezvikamu zvako.